Butterfly^TM is a state-of-the-art digital manufacturing software developed by Saip's sister company ENLIVE automation. Saip has exclusive rights for the use of Butterfly^TM in Polypanel industry, for the production of insulation panels.

With its advanced digitalization technology, Butterfly^TM optimizes production processes and boosts efficiency. By streamlining operations, Butterfly^TM minimizes energy consumption, reduces raw material waste, and optimizes maintenance needs.

Specifically, Butterfly^TM is a digitization platform for polyurethane processing plants, for the production of insulation panels, aimed at improving the usability, security, and management of data and information throughout the production process. This innovative digital platform consists of four main macro-packages:

1. Machine maintenance management of machines that make up the plant, ensuring optimal functioning of the production line.
2. Energy consumption control and reduction, lowering the environmental impact and operational costs.
3. Enhanced product quality with defect detection tools and a cruise control system, ensuring solid and effective production continuity.
4. Management of product traceability and the entire production chain, providing complete visibility and control over every step of the manufacturing process.

The system establishes a seamless connection between production management systems (MES) and machines, enabling the collection and processing of critical data from the field. This includes automating product control, managing plant operations, and monitoring energy consumption to ensure compliance with legal obligations for energy-intensive companies

REPUR® is the technology developed by SAIP that allows PU waste to be reused as raw material for the production of PU foams.

Indeed, regulatory changes, material depletion and increasing disposal costs have increasingly shifted the attention of the technical and scientific community towards polyurethane recycling.

REPUR® enables savings of up to 76% of the raw material needed in the production process. This means large quantities of raw material saved, with a significant reduction in the costs for its purchase, waste disposal costs and, last but not least, a great advantage for the environment.

Nowadays, we all know that the circular economy is the only solution to the waste emergency.

SAIP has recently fine-tuned its REPUR® technology to meet the needs of customers pressed by increasingly stringent waste disposal regulations.